APC 125KVA PDU w/ 480 PRI 208/120 SEC K 13 XMER Installation Manual

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Stationary Power Distribution Unit (SPDU)
3-phase, 75-300 kVA
Installation Manual
APC’s Stationary Power Distribution Unit (SPDU) was designed for application in various 3-phase
environments. The SPDU can provide up to 11 sub-feed breakers, and offers the option of increasing
the number of panel boards by adding side cars. Top and bottom cable entry is standard. Other
features include total front accessibility, K1-K20 isolation transformers, and protective shielding.
Read this manual in its entirety before installing or operating the SPDU. Proper installation,
operation, and maintenance are necessary to ensure continued satisfactory performance from the
equipment. This unit was manufactured and tested in accordance with current industry standards.
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Summary of Contents

Page 1 - Installation Manual

Stationary Power Distribution Unit (SPDU)3-phase, 75-300 kVAInstallation ManualAPC’s Stationary Power Distribution Unit (SPDU) was designed for applic

Page 2 - SPDU Installation Manual

SPDU Overview6 SPDU Installation ManualFloor jacks. A set of (four per unit) floor jacks (p/n PDFJ100) can optionally be applied to the SPDU (and its

Page 3 - Contents

SPDU OverviewSPDU Installation Manual 7Seismic bracing. Seismic bracing (p/n PDSB100) is optionally available as a means of securing the base frame of

Page 4

SPDU Overview8 SPDU Installation ManualMonitoring. Three levels of SPDU monitoring are available: • Basic (p/n PDBMN100). Continuously monitors the te

Page 5 - Live maintenance precautions

SPDU Installation Manual 9Receiving and TransportingShippingEach SPDU (with up to one sidecar attachment) is shipped on its own pallet. Additional sid

Page 6

Receiving and Transporting10 SPDU Installation ManualTransportingExercise caution. When transporting enclosures, try to avoid impact. Even the best pa

Page 7 - Internal components

SPDU Installation Manual 11Installation ConsiderationsSite requirements• The equipment should be kept in a climate-controlled environment with a tempe

Page 8 - Product SKU

Installation Considerations12 SPDU Installation ManualClearancesWhen placing the SPDU (and sidecars, if used) for installation, make certain each encl

Page 9

Installation ConsiderationsSPDU Installation Manual 13PlacementFollow these instructions when placing enclosures:1. Decide where the enclosure(s) will

Page 10 - 6 SPDU Installation Manual

Installation Considerations14 SPDU Installation Manual6. Using a forklift, carefully lift the enclosure off its pallet and onto the floor. Now on cast

Page 11 - SPDU Overview

SPDU Installation Manual 15SPDU InstallationAccessing the SPDUFront doors. • A handle mechanism interlocks the two front doors of the enclosure. Front

Page 12 - Other SPDU features

SPDU Installation Manual

Page 13 - Receiving and Transporting

SPDU Installation16 SPDU Installation Manual• At the bottom of the SPDU are two (2) removable plates. These contain knockouts for connecting cables to

Page 14 - Transporting

SPDU InstallationSPDU Installation Manual 17Wiring the SPDUWiring considerations. • Because all electrical and mechanical connections can be accessed

Page 15 - Installation Considerations

SPDU Installation18 SPDU Installation ManualUnits with transformers Units without transformersInput Input Main Suggested wire Input Main Suggested wir

Page 16 - Clearances

SPDU InstallationSPDU Installation Manual 19Torque values. Because various types of breakers are used in these assemblies, consult the breaker namepla

Page 17 - Placement

SPDU Installation20 SPDU Installation ManualGrounding electrode conductor (GEC). Prior to making any electrical wiring connections, a grounding electr

Page 18

SPDU InstallationSPDU Installation Manual 21SPDU (and sidecar) input connections. Input connections are made to the three termination points at the to

Page 19 - SPDU Installation

SPDU Installation22 SPDU Installation ManualSPDU (and sidecar) output connections. The following instructions for making output connections are applic

Page 20 - To restore trim:

SPDU InstallationSPDU Installation Manual 233. Connect the cable to the distribution breakerThe cable’s individual wires are connected to the distribu

Page 21 - Wiring the SPDU

SPDU Installation24 SPDU Installation Manual– When connecting a 4-wire cable to a triple-pole breaker:a. Connect the L1 wire (black), L2 wire (red), a

Page 22 - * FLA = Full load amps

SPDU InstallationSPDU Installation Manual 25SPDU control wiring. The control wiring terminal block is located near the top frame of the SPDU, directly

Page 23 - SPDU Installation Manual 19

ContentsSPDU Installation Manual 1Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Safety warnings .

Page 24

SPDU Installation Manual 26Sidecar InstallationSidecar characteristicsThe SPDU’s load distribution capability can be increased through the addition (a

Page 25

Sidecar InstallationSPDU Installation Manual 27Connecting sidecars to the SPDUGeneral information. • When shipped mechanically assembled to the SPDU,

Page 26

Sidecar Installation28 SPDU Installation Manual2. Open the front door of the sidecar using the same procedure outlined in “Front doors” on page 15. Be

Page 27

Sidecar InstallationSPDU Installation Manual 2911.Connect the ground busbar (refer to “Internal components” on page 3 and the step 8 graphic on page 2

Page 28

Sidecar Installation30 SPDU Installation ManualConnecting sidecars to sidecarsStep-by-step procedure. The procedure for connecting sidecars to sidecar

Page 29

SPDU Installation Manual 31Appendix A: Electrical ChecklistElectricalHazard• ONLY QUALIFIED PERSONNEL are permitted to perform any task or function as

Page 30 - Sidecar Installation

Appendix A: Electrical Checklist32 SPDU Installation Manual13.Verify and record INPUT voltages on the main input circuit breaker.a. Volts, Phase A-B:b

Page 31 - Step-by-step procedure

SPDU Installation Manual 33Appendix B: Specifications/DataSPDU product specificationInput OutputRated Power kVA: 75, 100, 125, 150, 200, 225, 300Nomin

Page 32

Appendix B: Specifications/Data34 SPDU Installation ManualSPDU with one sidecarWidth Depth Height WeightProduct SKUIN CM IN CM IN CM LB KGPD75G6FK1 56

Page 33

Appendix B: Specifications/DataSPDU Installation Manual 35SPDU with two sidecarsWidth Depth Height WeightProduct SKUIN CM IN CM IN CM LB KGPD75G6FK1 7

Page 34

2 SPDU Installation ManualAppendix B: Specifications/Data . . . . . . . . . . . . . . . . . . . . . . . 33SPDU product specification . . . . . . . .

Page 35 - SPDU Installation Manual 31

Appendix B: Specifications/Data36 SPDU Installation ManualFull load heat output (BTU/hr)Control fuses/supplementary protectorsProduct SKU BTU/Hour kWP

Page 36 - 32 SPDU Installation Manual

SPDU Installation Manual 37Appendix C: MonitoringBasic monitoring• The Basic monitoring package consists of an EPO Push button, a Horn, an Alarm Light

Page 37 - SPDU product specification

38 SPDU Installation ManualAppendix D: Abbreviations and AcronymsA: AmpsAIC: Amps Interrupting CapacityANSI: American National Standards InstituteAPC:

Page 38 - SPDU with one sidecar

SPDU Installation Manual 39

Page 39 - SPDU with two sidecars

40 SPDU Installation Manual

Page 40 - 36 SPDU Installation Manual

SPDU Installation Manual 41

Page 41 - Appendix C: Monitoring

42 SPDU Installation ManualLife Support Policy/WarrantyLife support policyAmerican Power Conversion Corporation (APC) and its affiliates and subsidiar

Page 42

Life Support Policy/WarrantySPDU Installation Manual 43Factory warrantyAPC warrants that the unit, when properly installed and commissioned by APC or

Page 43 - SPDU Installation Manual 39

*990-4168D*APC Worldwide Customer SupportCustomer support for this or any other APC product is available at no charge in any of the following ways:• V

Page 44 - 40 SPDU Installation Manual

SPDU Installation Manual 1SafetySafety warningsLive maintenance precautionsAPC does NOT recommend live maintenance of the SPDU. However, APC is aware

Page 45 - SPDU Installation Manual 41

SPDU Installation Manual 2SPDU OverviewExternal componentsHornEPO (emergency power off)Reset/silence push buttonHinged panels (4) Upper panel boardLow

Page 46 - Life Support Policy/Warranty

SPDU OverviewSPDU Installation Manual 3Internal componentsRemovable knockout plates for incoming branch cableVentilation for transformerRemovable pane

Page 47

SPDU Overview4 SPDU Installation ManualCustom configurations and optionsAPC’s SPDUs are “built to order” as a means of satisfying each customer’s uniq

Page 48 - *990-4168D*

SPDU OverviewSPDU Installation Manual 5Dual-feed main breakers. The SPDU can be equipped with any of five types of dual-feed main breakers:• 225A (p/n

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