APC PD80G6FK1-M Service Manual

Browse online or download Service Manual for Power distribution units (PDUs) APC PD80G6FK1-M. APC PD80G6FK1-M power distribution unit PDU User Manual

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Service Manual
Installation and Start-Up
80 kW InfraStruXure
System
Medium Data Centers
208/480/600 V input
Page view 0
1 2 3 4 5 6 ... 95 96

Summary of Contents

Page 1 - Service Manual

Service ManualInstallation and Start-Up80 kW InfraStruXureSystemMedium Data Centers208/480/600 V input

Page 2

2 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CWarningsInstallation/MaintenanceOnly a certified electrician can perfo

Page 3 - About this Manual

SafetyWarnings990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 3Total Power Off1. Set the Symmetra PX UPS System Enable

Page 4

SafetyWarnings4 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CEMIThis equipment has been tested and found to comply wi

Page 5 - Contents

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 5Site PlanningDimensionsInfraStruXure PDUSymmetra PX UPSShielding Parti

Page 6

Site PlanningDimensions6 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CXR Battery EnclosureNetShelter VX Enclosure23.5

Page 7

Site PlanningDimensions990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 7Rack Distribution Panel81in(2060mm)35in(890mm)2

Page 8

8 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CSpace ConsiderationsStudy the figures below to determine your space re

Page 9

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 9Weight ConsiderationsEnsure that the floor and sub-floor can support t

Page 10 - Warnings

10 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CHeat OutputConsider the heat dissipation ratings of equipment to dete

Page 11 - Emergency Power Off (EPO)

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 11Electrical Requirements and SpecificationsProcedures requiring a lice

Page 13 - Site Planning

12 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CCross Tie Output Circuit BreakerOverviewThe optional cross tie output

Page 14 - NetShelter VX Enclosure

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 13Emergency Power Off (EPO)OverviewTo provide a mechanism for emergency

Page 15 - Rack Distribution Panel

14 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CBasic Installation ProcedureThis section provides the basic steps tha

Page 16 - Space Considerations

Site PlanningBasic Installation Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 157. Connect utility conductor

Page 17 - Weight Considerations

Site PlanningBasic Installation Procedure16 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C16. Start the system.Only qu

Page 18 - Heat Output

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 17Tools RequiredThe following tools are required to perform the procedu

Page 19 - Electrical requirements

18 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CInstallation Procedures

Page 20 - Overview

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 19Installation ProceduresLevel the PDU, UPS, RDP, NetShelter and XR Bat

Page 21

20 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CExchange Side PanelsBefore installing the InfraStruXure PDU, Symmetra

Page 22 - Basic Installation Procedure

Installation ProceduresExchange Side Panels990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 212. Remove the solid side p

Page 23

990-1467C InfraStruXure System – Service Manual Installation and Start-Up iAbout this ManualThis manual is intended for APC Field Service Engineers

Page 24 - 16. Start the system

22 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CAttach the PDU, UPS, and XR Battery Enclosure1. Move the PDU, Symmetr

Page 25 - Tools Required

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 23Ensure that All Power is OffElectrical Hazard: Before you proceed, en

Page 26 - Installation Procedures

Installation ProceduresEnsure that All Power is Off24 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C3. Set the Main In

Page 27

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 25Connect Utility Conductors to the PDUWarning: Only a certified electr

Page 28 - Exchange Side Panels

26 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect AC Power and Control WiringNote: Before you connect AC power

Page 29 - XR Battery Enclosure 2

Installation ProceduresConnect AC Power and Control Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 27Connect AC

Page 30 - Enclosure

Installation ProceduresConnect AC Power and Control Wiring28 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect con

Page 31 - Ensure that All Power is Off

Installation ProceduresConnect AC Power and Control Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 295. Connect

Page 32

30 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect DC Power WiringElectrical Hazard: Only qualified personnel tr

Page 33 - InfraStruXure PDU

Installation ProceduresConnect DC Power Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 31Cascade XR Battery Encl

Page 35 - Connect AC power wiring

Installation ProceduresConnect DC Power Wiring32 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect power cables fr

Page 36 - Connect control wiring

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 33Connect an Emergency Power Off SwitchOverviewConnecting the switch. C

Page 37 - Switchgear

Installation ProceduresConnect an Emergency Power Off Switch34 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect a

Page 38 - Connect DC Power Wiring

Installation ProceduresConnect an Emergency Power Off Switch990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 353. Test t

Page 39 - Cascade XR Battery Enclosures

Installation ProceduresConnect an Emergency Power Off Switch36 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CSafety wa

Page 40 - Battery Enclosure

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 37Connect User Input Contacts and Relay Outputs to the User Connection

Page 41

Installation ProceduresConnect User Input Contacts and Relay Outputs to the User Connection Plate38 InfraStruXure System – Service Manual – Installati

Page 42 - Normally ClosedNormally Open

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 39Install Shielding Troughs, Shielding Partitions, and Cable LaddersShi

Page 43 - Active Alarm xxofxx

Installation ProceduresInstall Shielding Troughs, Shielding Partitions, and Cable Ladders40 InfraStruXure System – Service Manual – Installation and S

Page 44 - Safety warnings

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 41Install InfraStruXure Rack-Mount DevicesInstall the Rack Automatic Tr

Page 45

ContentsInfraStruXure System—Installation and Start-Up iiiSafety...1Overv

Page 46 - NTER key to

42 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CRoute and Attach Overhead WiringConnect the sub-feed power cable cond

Page 47 - Cable Ladders

Installation ProceduresRoute and Attach Overhead Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 43Route and atta

Page 48

Installation ProceduresRoute and Attach Overhead Wiring44 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C– For dual-fee

Page 49

Installation ProceduresRoute and Attach Overhead Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 455. From each N

Page 50

46 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CRoute Data Cables to the InfraStruXure Manager Hub (or Switch)Connect

Page 51

Installation ProceduresRoute Data Cables to the InfraStruXure Manager Hub (or Switch)990-1467C InfraStruXure System – Service Manual – Installation an

Page 53

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 49Start-Up ProcedureSafety warningsThis section provides instructions o

Page 54 - Tra n s f e r S w i tc h

Start-Up Procedure50 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C3. Set the Main Input (A) and Bypass Input (B) swit

Page 55 - Overhead routing

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 51Apply power to the system1. Set the upstream main (

Page 56

iv InfraStruXure System—Installation and Start-UpInstallation Procedures...19Level the PDU, UPS, RDP, Ne

Page 57 - Start-Up Procedure

Start-Up Procedure52 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C7. Install at least one power module in the Symmetr

Page 58

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 539. Set the XR Battery Enclosure DC Disconnect circu

Page 59 - Apply power to the system

Start-Up Procedure54 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CVerify UPS battery operation1. Read the messages di

Page 60

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 55The UPS interface displays the following fault scre

Page 61

Start-Up Procedure56 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CVerify proper voltage and phase rotation on the PDU

Page 62 - Confirmation Screen

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 576. Set the PDU Bypass Input (B) switch to ON.7. Ens

Page 63 - Top-Level Menu

Start-Up Procedure58 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CWhen the System Enable switch is in the ON position

Page 64

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 591. Close (turn ON) the Q2 circuit breaker on the PD

Page 65 - Start the UPS

Start-Up Procedure60 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CVerify proper phasing: place the UPS into bypass op

Page 66

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 612. Close (turn ON) the Q3 circuit breaker on the In

Page 67

InfraStruXure System—Installation and Start-Up vInfraStruXure Manager Hub (or Switch) . . . . . . . . . . . . . . . . . . . . . . 46Connect network ca

Page 68

Start-Up Procedure62 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CReturn from maintenance bypass operationNote: The H

Page 69

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 632. Open (turn OFF) the Q3 circuit breaker on the In

Page 70

Start-Up Procedure64 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CClose Cross-Tie1. If applicable, ensure A-B-C clock

Page 71

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 65Configure the InfraStruXure ManagerOnce all equipment is installed, t

Page 73

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 67Appendix A : System OperationHow to Transfer the PRODUCT NAME NORMAL

Page 74

Appendix A : System OperationHow to Transfer the PRODUCT NAME NORMAL into Maintenance Bypass Operation68 InfraStruXure System – Service Manual – Insta

Page 75 - Appendix A : System Operation

Appendix A : System OperationHow to Transfer the PRODUCT NAME NORMAL into Maintenance Bypass Operation990-1467C InfraStruXure System – Service Manual

Page 76

70 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CHow to Return from Maintenance Bypass OperationNote: Select Help from

Page 77

Appendix A : System OperationHow to Return from Maintenance Bypass Operation990-1467C InfraStruXure System – Service Manual – Installation and Start-U

Page 79

Appendix A : System OperationHow to Return from Maintenance Bypass Operation72 InfraStruXure System – Service Manual – Installation and Start-Up 99

Page 80

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 73How to Ensure Total Power Off1. Command the UPS to turn off power to

Page 81 - How to Ensure Total Power Off

Appendix A : System OperationHow to Ensure Total Power Off74 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C3. Set the

Page 82

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 75How to Apply Power to the SystemThis procedure instructs on how to ap

Page 83

Appendix A : System OperationHow to Apply Power to the System76 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C4. Ensur

Page 84

Appendix A : System OperationHow to Apply Power to the System990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 777. Read

Page 85

Appendix A : System OperationHow to Apply Power to the System78 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C9. To ap

Page 86

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 79Appendix B : Single-Line Diagrams2/0Load PortOption0W1873VI2AASLampsS

Page 87

Appendix B : Single-Line DiagramsHow to Apply Power to the System80 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CBypa

Page 88

Appendix B : Single-Line DiagramsHow to Apply Power to the System990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 812/0L

Page 89

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 1SafetyOverviewSave these instructionsThis manual contains important in

Page 91 - Changes by page number

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 83Appendix C: Changes in This Manual OverviewThe following list documen

Page 93

Index990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 85Bbattery enclosureattaching the, 22cascading, 31connect communic

Page 94

86 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467Cmount devices, 41install shielding troughs, shielding partitions, and

Page 95

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 87Ttools, required for installation, 17total power offensuring, 23–24,

Page 96 - *990-1467C*

07/2007990-1467C*990-1467C*APC Worldwide Customer SupportCustomer support for this or any other APC product is available at no charge in any of the fo

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