APC Smart-UPS Ultra Battery Pack 48V Owner's Manual Page 2

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4. Installation
4.1 Receiving inspection
When you remove the UXBP from its shipping container, inspect it for
damage that may have occurred in transit. Immediately notify the carrier and
place of purchase if any damage is found. The packing materials are made
from recyclable materials and should be saved for reuse or disposed of
properly.
4.2 Moving the UXBP
The UXBP and its batteries are quite heavy and should be moved on the
original shipping palette using a fork-type hand truck, or separately on a hand
truck. Never move the Battery Pack while its batteries are installed!
Warning: Do not move the UXBP with its internal batteries installed!
Doing so could result in severe physical damage to the
Battery Pack and cause a shock hazard.
4.3 Placement
The UXBP may be installed in any protected environment that is suitable for
the UPS. Refer to the Owner’s Manual that came with the UPS.
Identify a location convenient to the UPS with enough room in front of and
behind the unit for servicing. There should be at least 30.5 cm (1 ft) clearance
behind the UXBP. Leave enough clearance in front that you can comfortably
access the battery compartment.
Caution: Do not stack more than 4 UXBPs on top of each other or on
top of other components of the UPS system. Damage to the
unit could result.
4.4 Unpacking and Installation
The UXBP is shipped with the cabinet secured to the shipping pallet and its
batteries unconnected. You must unpack the batteries and unbolt the cabinet
from the pallet before you can use your Battery Pack. Use only factory-
authorized batteries in the Battery Pack!
Move the pallet containing the Battery Pack to the desired operating location
before installing the batteries (see Section. 4.3). Do not move the Battery
Pack with the batteries installed!
4.4.1 Warning
It is important that you read and understand the following warnings and
cautions before installing the batteries in the UXBP.
Only personnel familiar with the dangers of batteries and the required
precautions should perform or supervise battery replacement. Keep
unauthorized personnel away from batteries. Replace batteries with the
same number and type of sealed lead acid batteries as originally installed
in your UXBP.
WARNING — Use only factory-authorized sealed batteries in the
Battery Pack. Use of unsealed batteries may result in a hazardous
chemical spill.
CAUTION — Do not dispose of batteries in a fire. The batteries may
explode.
CAUTION — Do not open or mutilate batteries. They contain an
electrolyte which is toxic and harmful to the skin and eyes.
CAUTION — A battery can present a risk of electrical shock and high
short circuit current. When replacing batteries, remove wrist watches
and jewelry such as rings. Use tools with insulated handles.
The batteries in this UPS are recyclable. Dispose of the batteries
properly. The batteries contain lead and pose a hazard to the
environment and human health if not disposed of properly. Refer
to local codes for proper disposal requirements or return the
battery to a factory authorized Service Center.
4.4.2 Unpacking the Battery Pack
To unpack the UXBP, follow the procedure outlined below.
1. Remove the five (5) phillips screws securing the battery door/front
panel to the Battery Pack.
2. Tilt the battery door/front panel forward, then lift it away from the
cabinet.
3. Remove each of the batteries and all corrugated packing material from
inside the cabinet. Remove the corrugated sleeves from the batteries.
Warning! Do not connect the batteries together.
Note: For safety reasons, it is important that all packing material be
removed from the interior of the cabinet.
4. On the outside of the cabinet there are four (4) 1/4-20 screws that secure
the cabinet to the shipping pallet. Use a phillips screwdriver to remove
these four (4) screws.
5. Move the empty cabinet to its permanent location.
6. Proceed to Section 4.4.3, Step 3 to complete the battery installation.
4.4.3 Battery installation and replacement
To install the batteries, follow the procedure outlined below.
1. Remove the five (5) phillips screws securing the battery door/front
panel to the Battery Pack.
2. Tilt the battery door/front panel forward, then lift it away from the
cabinet.
3. Position the batteries on the floor in front of the cabinet. The terminals
should be up and to the inside of the cabinet. Note the gray couplers (4)
located inside the cabinet, one for each battery.
4. Select a battery and, using firm pressure, slide the battery all the way to
the rear of the cabinet.
5. Connect the battery’s coupler to the matching coupler located on the
cabinet wall.
Warning! Do not connect the couplers mounted to the cabinet
together.
6. Select the second battery and move it into place.
UXBP24L - If you have a UXBP24L, place the second battery on the
same side of the cabinet and in front of the first battery.
Note: The batteries may be installed on either side of the cabinet, but
both batteries must be installed on the same side of the cabinet.
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