APC MGE GALAXY 5000 40 130KVA User Manual

www.mgeups.com40 – 130KVAMGE Galaxy 5000Critical Power and Cooling Services DivisionInstallation and User Manual

MGE Galaxy 5000Record All Serial NumbersIV 86-174010-00 B00CAUTION: Record All Serial Numbers!RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND AC

Safety RulesSafety of personsThe UPS must be installed in a room with restricted access (qualified personnel only). A UPS has its own externalpower so

MGE Galaxy 5000Symbol UsageVI 86-174010-00 B00Symbol UsageDanger, these instructions are imperative. Information, advice, helpVisual indicationActionA

Installation and User ManualSection Descriptions VII86-174010-00 B00Section Descriptions 1 IntroductionProvides a general description of the MGE Galax

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IntroductionThank you for selecting a Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000range has been designed with

MGE Galaxy 50001 — 2 86-174010-00 B00Figure 1-1: MGE Galaxy 5000 UPS Cabinet.Figure 1-2: Single Line DiagramOptionalBypassInput480Y VACMainInput480

Installation and User Manual1 — 386-174010-00 B001.2 Inside the UPS Cabinet, Access to ConnectionsFigure 1-3: Inside MGE Galaxy 5000 UPS Cabinet(1) C

MGE Galaxy 50001 — 4 86-174010-00 B00Figure 1-4: Power Connection TerminalsFigure 1-5: INTN PCA for Auxiliary Interconnections of Parallel UPSs1.3 U

Installation and User Manual1 — 586-174010-00 B001.4 User-Machine Interface DisplayFigure 1-7: User-Machine Interface Display(30) Graphical display(3

1.5 Display ScreensFigure 1-8: Display ScreensPersonalizationFrequency measurementsMGE Galaxy 5000Introduction1 — 6 86-174010-00 B00

Installation and User Manual1.6 Relay Communication CardFigure 1-9: Relay Communication Card(50) Card cover screws(51) Card screw holes(52) Card cove

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Setup and Installation2.0 ScopeGuides the user through performing connections required for initial installation. Included are the electrical specifi-c

2.1.1 Layout of CabinetsFigure 2-2: Layout of Cabinets (typical)2.2 Electrical SpecificationsTable 2-1: Electrical Specifications for the MGE Galaxy

Installation and User ManualCAUTION Only an authorized electrical professional should access electrical connections. A severe shock hazard exists.2.3

2.4 Redundant Parallel Configuration (Maximum Two UPS Units for Pn)These configurations do not have an external System Bypass Cabinet (SBC).Figure 2-5

Installation and User Manual2.5 Auxiliary Interconnections Between UPSs in Parallel ConfigurationsFigure 2-7: Redundant Parallel Configuration (Maxim

Figure 2-8: Parallel Configuration for Increased Capacity (Four UPSs)These configurations have an external System Bypass Cabinet (SBC).UPS 2UPS 1UPS

Installation and User ManualFitting the Protection Cover for the Auxiliary Interconnection CablesThe protection cover supplied with the parallel conne

Installation and User Manuali86-174010-00 B00MGE Galaxy 500040 – 130KVAUninterruptible Power SystemsInstallation and User ManualSchneider Electric1660

2.7 Adding Communication CardsFigure 2-11: Adding Communication CardsMGE Galaxy 5000Setup and Installation2 — 8 86-174010-00 B00

Installation and User Manual2.8 Connection of the Relay Communications CardCAUTION Isolate and lock-out all power sources for this card before making

2.8.1 Characteristics of the Contacts on the Relay Communications CardFigure 2-13: Characteristics of the Contacts on the Relay Communications CardCo

Installation and User Manual2.9 Routing the Control/Communications CablesSingle UPSFigure 2-14: Routing the Control/Communications Cables for Single

Parallel UPSFigure 2-15: Routing the Control/Communications Cables for Parallel UPSCAUTION To ensure sufficient isolation of exchange-current, CAN an

Operation 3 — 186-174010-00 B00OperationCAUTION All operations concerning system start-up and compliance with standards and regulations, including tho

3.2 Restarting a Single UPSCheck that switches Q4S (9) and Q5N (11) are closed. If this is the case, continue with this procedure, otherwiserefer to S

Installation and User Manual3.4 Restarting a Parallel ConfigurationCheck that switches Q4S (9) and Q5N (11) are closed. If this is the case, continue

3.5 Operation of Mimic-Panel LEDsThe MGE Galaxy 5000 system is simple to operate and yet provides a wealth of continuous monitoring anddiagnostic feat

Installation and User Manual3.6 Operating ModesNormal (Double Conversion) ModeThis is the standard operating mode, set by default in the factory. Two

MGE Galaxy 5000Important Safety Instructionsii 86-174010-00 B00IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS – This manual contains important i

3.8 UPS PersonalizationAccess to the Personalization FunctionsCAUTION Personalization must be carried out with switches Q1 (8) and Q5N (11) open (OFF)

Installation and User ManualBattery3.9 Display Messages ListLow battery warning threshold if battery monitorinactive40% remaining backup time20 - 60 -

3.10 Operation of the Relay Communication Card (Dry Contacts)All systems are equipped with this remote transmissions card (also known as SECI).A compl

Installation and User Manual3.10.3 List of Operating Status Conditions That May be Assigned to an SECI OutputOperating statusconditionsDescriptionGENE

PFC FAULT Neutral leg fault ORNeutral leg IGBT temperature outside tolerances ORVoltage difference between 2 DC half-buses outside tolerances ORTop DC

Installation and User ManualGalaxy 5000 can be equipped with up to two SECI cards maximum. In this case, the second card must be identifieddifferently

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4 — 186-174010-00 B00 MaintenanceMaintenance4.0 ScopeIdentifies alarm conditions, UPS isolation operation, and maintenance and safety information on s

4.3 UPS Isolation4.3.1 UPS Isolation Single UPSTo isolate the UPS from the electrical power source and supply the load directly by the normal or bypas

Installation and User Manual4.3.2 UPS Isolation Parallel UPS Without External Bypass CabinetShutdown and isolation of the first UPS:Figure 4-3: Paral

Installation and User Manualiii86-174010-00 B00WARNING HIGH LEAKAGE CURRENT. Ground connection essential before connectingsupply. ATTENTION COURANT DE

4.3.3 UPS Isolation Parallel UPS With External Bypass CabinetShutdown and isolation of one UPS:Figure 4-4: Parallel UPS Configuration With External B

Installation and User ManualMaintenance 4 — 586-174010-00 B004.4 Return to the Normal Operation4.4.1 Return to Normal Single UPSFigure 4-6: Return to

MGE Galaxy 5000Maintenance4 — 6 86-174010-00 B004.4.2 Return to Normal Parallel UPS Without External Bypass CabinetRestart the UPS unit for which swit

Installation and User ManualMaintenance 4 — 786-174010-00 B00Restart the UPS for which all switches are set to OFF.1 - Set the input switch Q4S (9) to

4.4.3 Return to Normal Parallel UPS With External Bypass CabinetFigure 4-8: Parallel UPS Configuration With External Bypass Cabinet1 - Check that all

Installation and User Manual4.5 Servicing BatteriesIMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIESServicing of batteries should be performed or

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AppendicesA1 Electrical CharacteristicsSelection of Protection DevicesUPS with common normal and bypass AC inputsUPS unit with separate normal and byp

When sizing the upstream circuit breakers, the parameters presented below must be taken into account:Time/current curves for UPS input and output fuse

Installation and User ManualA — 386-174010-00 B00Input/Output CharacteristicsNormal AC source/Bypass AC sourcePower supplied as a function of Permissi

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MGE Galaxy 5000A — 4 86-174010-00 B00General characteristics of Galaxy 5000 UPSsINFORMATION The operating temperature range is 32°F to 104°F (0°C to +

Installation and User ManualA — 586-174010-00 B00A2 Maximum Allowable Power for Parallel UPS UnitsINFORMATION The maximum allowable power for 6 parall

MGE -Galaxy 5000A — 6 86-174010-00 B00A3 UPS Cabinet Major Internal ComponentsIGBT charger + neutral legIGBT PFCIGBT inverterEXTN PCADC capacitorsNorm

Installation and User ManualA — 786-174010-00 B00A4 Available OptionsNMC (Network Management Card) optionThis option is a communications card for supe

MGE Galaxy 5000A — 8 86-174010-00 B00A5 EnvironmentSchneider Electric has implemented an environmental-protection policy.Products are developed accord

Installation and User ManualWarranty, Registration, & Customer Support W — 186-174010-00 B00MGE Warranty & Proprietary Rights Statement for Th

MGE Galaxy 5000Warranty, Registration, & Customer SupportW — 2 86-174010-00 B00Warranty and Product RegistrationThank you for choosing MGE UPS SYS

Installation and User ManualWarranty, Registration, & Customer Support S — 186-174010-00 B00Service Solutions Team — Three Phase ProductsTechnical

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GlossaryTerm used Definition/Meaning@ At./ And/or.+/- Plus or Minus.≤ Equal to or less than.# Number.°C Degree Celsius.°F Degree Fahrenheit.Ø Phase an

ContentsContentsI86-174010-00 B00IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iiCertification Standar

GlossaryMGE Galaxy 5000 G — 2 86-174010-00 B00IEEE Institute of Electrical and Electronic Engineers.Inverter An electrical circuit that generates an A

SCR Silicon controlled rectifier.Static Transfer A solid state switching mechanism electronically controlled to pass AC power directlyfrom the utility

MGE Galaxy 5000 G — 4 86-174010-00 B00

Reorder Form1660 Scenic AvenueCosta Mesa, CA 92626Use this form to report any errors, omissions, or other problems you have experienced, or to orderad

Contact InformationSchneider Electric1660 Scenic Avenue, Costa Mesa, California 92626Tel: (714) 557-1636(800) 523-0142Fax: (714) 557-9788email: info@m

MGE Galaxy 5000ContentsII 86-174010-00 B003.6 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation and User ManualContents III86-174010-00 B00Figures1-1 MGE Galaxy 5000 UPS Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . .