APC UTS6H Specifications Page 41

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41
Review maintenance and cleaning procedures as outlined in
Installation, Operation and Maintenance Manuals of boiler
and Honda MCHP before proceeding with procedures below.
Regular service and maintenance by quali ed service
agency must be performed to assure safe, trouble-free
operation and maximum ef ciency. Service or inspect
system at least once every 12 months.
14.1 Beginning of Each Heating Season
Schedule annual service by
freewatt PLUS
dealer or
certi ed service agency, to include:
Examine boiler as described in annual inspection,
service procedures outlined in boiler Installation,
Operation and Maintenance Manual. Inspections
include, but are not limited to:
Heat Exchanger’s Flue Passageways
Burner
Combustion Fan
Circulator
Electrical Connections
Condensate Drain
Intake Air and Exhaust Piping
Boiler Operation (Safety, Temperature Rise & Burner
Ignition)
Examine control module/HI Module per annual
inspection/service procedures outlined below:
Control Module: Using laptop computer or PDA
check control module’s functions. Detailed
procedures found in MINT Tool Supplement.
Communication/Electrical Connections: Inspect
connections to and within Control Module and HI
Module. Verify they are secure and connected
properly.
Bypass Switch: Place CHP Mode Switch in OFF
position and operate boiler to verify CHP mode
switch is working properly. Place CHP mode switch
in ON position after veri cation is complete.
Coolant Level: Check coolant level in coolant tank
and ll with coolant, if necessary.
Mixing Valve: Check coolant temperature being
delivered by valve while system is operating. Check
for leaks and x, if necessary.
Pump: Inspect pump and connections. Check for
leaks and x, if necessary.
Coolant Tubing and Connections: Inspect coolant
tubing and connections for leaks and x, if
necessary.
Brazed Plate Heat Exchanger: Inspect heat
exchanger for leaks and x, if necessary.
Honda MCHP unit requires periodic inspection by certi ed
service professional to maintain acceptable performance
and ensure safe operation. Inspection/service procedures
are outlined in unit’s Installation, Operation and
Maintenance Manual. Services are required every 6,000
hours, operating time of unit will directly impact service
interval. Inspections include, but are not limited to:
Starting Ease
Oil Leakage
Engine Coolant
Breather Tube
Condensate and Condensate Drain
Air Cleaner Element
Intake Air and Exhaust Piping
Ventilation Air Inlet and Outlet
Coolant Tubing and Connections
Electrical System and Connections
Communication System and Connection
Replace:
Engine Oil and Drain Washer.
a.
Engine Oil Filter Cartridge.
b.
Spark Plugs.
c.
Adjust Clearance Between Tappets.
d.
MCHP Owner’s Manual outlines speci c maintenance
intervals (6,000, 12,000, 18,000 & 24,000 hours) and
requirements for each interval. Maintenance should be
performed by service professional to maintain performance
and ensure safe operation of your Honda MCHP.
14 - MAINTENANCE AND CLEANING
WARNING
Disconnect electrical power supply to freewatt PLUS
System before attempting any maintenance. Failure
to do so can cause electrical shock resulting in
personal injury or loss of life.
!
WARNING
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and
dangerous operation. Always verify proper operation
after servicing.
!
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